Multi-functional RGB color sorter for kinds of grains. Skysorter focus on delivering a consistent quality of grains and improving food safety standards.
Skysorter Group’s Grain Sorter is a smart, automated color sorting machine that helps you sort grains and remove any defects and foreign materials with a high precision. With the breakthrough technology, Skysorter’s bean sorter provide a great benefits and are a creative addition to businesses in the agricultural and food professing field.
If you’are looking for an efficient grain sorter for your factory , you’re in the right place. Skysorter’s high-precision grain sorter enables a quickly removeal of grain stalks, discolored grains and other impurities. No matter you’re a big grain processing facility or a small grain production plant, we have the right grain sorting machine for your needs.
If you value your time, energy, resources, business, and clients, then investing in the best grain sorting machine will be the best decision you will make for your plant. Skysorter is a profession supplier in providing smart, high-performance, and high-precision grain sorting solutions.
With new technologies and innovative solutions constantly introduced in various industries and markets, businesses can now reduce the need for back-breaking manual work. Whether it’s quinoa, corn, chickpeas, lentils, soybeans or coffee beans, our automated sorting machines can take care of high accuracy grain process.
You no longer have to rely heavily on manual work, which means you can reduce labor costs or allow your employees to focus on more lucrative tasks. Our grain sorter will also allow you to enjoy automatic and continuous grain handling and sorting to maximize the operating time and increase the production yield of your plant.
Skysorter’s Grain Sorter works by identifying and screening each piece or line of grains using advanced optical sensors. The smart may sort based on color, size, and even shape. If the sensor detects any anomaly, be it a foreign matter like stones or husks, chipped grains, or discolored grains, the machine will reject those materials.
Since it’s built with industry-standard and quality materials, sensors, communication systems, and operating systems, you can experience fast, accurate, and consistent results. The entire sorting process will become more efficient and cost-effective. Whether you’re a small farmer or a company with a large processing plant, the latest vision skysorter’s grain sorter will improve your business and the quality of your grains. Don’t hesitate to contact us today for the best price !
With the comprehensive quality control system , each grain sorter machine is subject to strict quality control checks before it leaves the factory. Each machine is CE & CSA approval with 2-year quality warranty start from arrival of destination port.
With skysorter's 800mm anodize aluminium chute , you can get a 20% bigger capacity than the common color sorting machine . Our grain sorter gives one ton per hour capacity for most of the grains.
Skysorter offers free spare parts package for our customers for a timely replacement. Appointed after sales expert one-on-one service to ensure each of your questions be solved with 24H.
Skysorter uses world latest FPGA and famous chips for each machine, fast response , maximize sorting accuracy rate.
Other brands’ processing system are out-of-date and slow, the sorting efficiency is badly affected
Skysorter’s grain color sorter machine is well-designed with beautiful appearance and strong practical .
Other brand’s design is out-of-date and difficult for maintance .
Skysorter’s grain color sorter uses world-famous High Frequency low consumption soleniod valve.
Other brand use 16 nozzles solenoid valves. It’s difficult for replacement and maintance.
Skysorter uses world famous SMC cyclinder to ensure a smooth cleaning of the glasses, this to help for a better accuracy.
Other brand use poor quality cyclinder to cut the cost . It’s stuck and badlly effect final sorting performance.
Skysorter’s grain color sorter machine adapts Japan SMC filter to make sure the clean and dry of air circulation.
Other brand use second-class filters made in South Korea . The quality is not stable and filtering effect recessing with the time of use.
Skysorter’s grain sorting machine adopts a multi-billion pixel high-speed camera, which can identify the material diameter as small as 0.04 mm
other brands’ color sorters is 20.48 million pixel . It can only reach a 0.08 mm material diameter , the identified color is fuzzy .
Skysorter’s grain color sorter can sort grains based on their color and remove impurities, leading to an overall improvement in the quality of the final product.
The color sorter can sort through large quantities of grain quickly and accurately, reducing the time and labor required to sort manually.
Skysorter’s grain sorter can accurately identify and remove impurities, reducing the amount of waste generated during the sorting process.
Improved quality and increased efficiency can result in higher sales and increased profitability for grain processors.
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While it may sound simple at first, there are complexities in sorting grain in the food processing industry. Given the large volumes handled and quality standards expected in grain processing or food production lines, this is more so. You have whole grains, hulled grains, unhulled grains, spoiled grains, impurities, seeds, discoloration, mycotoxins, foreign objects, and grits to sort and weed out.
Fortunately, advancements in technology in automated optic color grain sorters have made this crucial industrial process more efficient and faster. Below is a comprehensive guide to help you in decision-making when purchasing a grain sorter.
A grain sorter is also referred to as a color sorter or optical sorter. It is a machine used to separate items according to their colors on production lines in industries such as bulk food processing. While color sorters can be used in different sectors, they are used primarily in the agricultural products and food industries to sorting grains, hence the name.
A grain sorter comprises a feeding system, a signal processing system, an optical detection system, a separation execution system, a cleaning system, and an operating system. You input your selected materials into a top-mounted feeding hopper. The raw materials move along the machine into the optical detection system via a vibration feeder and conveyer belt or chute.
The optical detection system detects slight differences in the color or shade of objects (photoelectric properties) passing through the channel using sophisticated high-resolution CCD optic sensors and LED light sources. The light sources illuminate the raw materials passing through.
The CCD sensors convert the reflected light from the raw material into electrical signals processed by the digital control system. The grain sorter then utilizes pneumatic or mechanical ejection devices to divert the objects outside the desired or acceptable parameters to a separate chamber from the rest (waste hopper).
A grain sorter can help you separate undesired material with a high sorting accuracy. The cleaning system comprises glass cleaning brushes, cylinders, and other components. This system eliminates dust and other impurities that may accumulate on the glass during the sorting process. Dust accumulation can result in false detection.
The operating system comprises a user-friendly interface to preset various color sorting parameters for the end product. Grain sorters are the final stop in the production line after mechanical separation before packaging. A grain sorter uses full-color RGB, dichromatic or monochromatic high-resolution cameras, high-speed ejectors, and intelligent software, which monitors the entire process.
This is probably the most crucial benefit of using a grain sorter. Food quality is a significant factor in the food processing industry. Factories have to adhere to the highest standards in this regard.
Color grain sorting machines have revolutionized the quality of food products by removing impurities, shells, moldy seeds, sand, and broken grains. As a producer, it enables you to monitor and ensure the products at the end of your production lines are top quality before launching them into the market.
Color sorting machines help reduce food safety risks. Different grains are afflicted with various contaminants. One of the external signs of contamination is grain discoloration.
Discoloration can be an indicator of mycotoxins such as DON (vomitoxin) and aflatoxins. Grain sorting helps eliminate toxins from the product, thus ensuring you meet food safety requirements.
Grain sorters are automated, and thus the quality check speed remains constant. These machines help speed up your production lines as well as the overall quality assurance process. It achieves this by removing the downtimes resulting from human labor aspects such as fatigue or strikes. This helps you save precious time and benefit from subsequent productivity.
With grain sorters, you can decide and change the sorting parameters according to your needs and preferences. You can easily tweak the extent of color or texture difference for rejection. This offers you additional control over your products. For instance, you can choose different parameters to sort products into multiple categories based on consumer preferences.
Compared with manual sorting, grain sorting machines save resources, save work, and offer high-efficiency levels with significantly lower production costs.
A grain sorter provides an excellent return on investment due to two key aspects. First, it is closer to a one-time investment. Secondly, the machine incurs low maintenance costs.
Since color sorters are automated, they help you reduce labor and management costs. Employing grain sorters also reduces the accepted error margin significantly, which is mainly attributed to human errors.
You can use a color sorter to sort any of the grains below:
Other grains or food items that you can separate using a color sorter include buckwheat, millet, beans, cereal, tea leaves, seeds, seafood, spices, and nuts.
This is one of the most important considerations to make before buying a grain sorter. It would be best if you clarified your grain processing needs. Ask yourself these questions. What materials do you need to sort? What’s the capacity you can handle in a day? How much space do you have at your disposal?
Most modern grain sorters are space-efficient and compact. Nonetheless, these machines still take considerable amounts of space. You will also need functional space around the machines. These are the consideration you must have in mind.
While most grain sorters have several essential functions and features, some machines possess additional features that can be beneficial. For instance, a sorting machine with both front and rear-facing cameras is preferable over one with only the front cameras. The rear section of the optical detection chamber tends to accumulate dust easily, thus reducing production efficiency and increasing maintenance costs.
Also, some grain sorters come with automatic dust extraction devices that remove any dust automatically at start-up. It’s not difficult to see why the choice of features influences the stable operation of a grain sorter.
Nobody wants to use an overly complicated sorting machine. A good grain sorter should be simple to use as this saves time and reduces the chances of errors. It’s no use purchasing a feature-rich grain sorter that your staff will find difficult to operate.
Your staff should be able to learn how to use the machines within a short period. In this regard, the resources you are ready to invest to train staff is an essential factor.
Some sorters are more complex and require sufficient staff training to operate safely and efficiently. These tend to have more features. Some machines have fewer features and thus require less training. You’ll have to determine what’s more important to you; Number of features or simplicity.
The processing capacity of a grain sorter is the number of products that the machine can process within a specific timeline. The processing capacity is determined by the speed of the serving or feeding system (conveyer belt maximum speed) and the number of impurities in your raw material.
One sign of a great grain sorting machine vendor is a high level of customer support. There is always the chance that your sorting machines will break down. You may want some help regarding software operation or maintenance.
In these instances, your vendor should be able to provide immediate high-quality support to get production up and running as soon as possible. You can gauge a company’s level of customer support by making inquiries. Reputable companies take customer care seriously and have a system in place to reply to your queries quickly and satisfactorily.
An effective grain sorter is a highly accurate one that selects high-quality materials. One of the technical indicators for evaluating the performance of a grain sorter is the net selection rate. The higher the rate, the cleaner the selection.
Fortunately, the top grain sorters in the market have an accuracy rating above 99 percent. Any sorting machine with a rating lower than this may lead to lower quality products.
A suitable grain sorter has a wide sorting range. This means that it should be able to separate a wide range of items according to various selection parameters and criteria. These parameters may include colors, sizes, and shapes. Ideally, you should opt for a sorting machine capable of sorting many types of products according to a wide variety of colors, sizes, and shapes.
Top-quality grain sorters guarantee a high amount of machine uptime. A sophisticated and feature-packed sorting machine that breaks down frequently is not only highly inconveniencing but leads to increased maintenance and opportunity loss costs. A high grain sorter uptime level is essential for factory productivity and business output.
It is important to consider the grain sorter’s technology to detect the items moving through the machine. A sorting machine utilizing outdated technology (such as photoelectric color sorting) won’t identify and eliminate unwanted materials with a high level of accuracy. It is good practice to always choose models employing the latest technological standards.
There are two main broad categories of grain sorter machines. These are the belt type and chute type sorting machines:
In the belt type sorting machines, the product to be sorted moves on conveyor belts. Belt type sorters break a smaller amount of the material, and the product stays primarily static during the transportation process as it moves along the belt. The belt structure ensures a stable and smooth transmission without much bouncing off the material.
For these reasons, you use belt-type color sorters to sort nuts, raisins, various seeds, chili, seafood, sugar, and salt. They have an advantage over chute-type sorters in that they are less limited, offering multiple applications. Also, belt-type sorters have a higher sorting accuracy and a low carryover ratio.
In chute-type grain sorters, gravity is utilized to slide the material down special channels(chutes) based on the type of material, shape, and size. Chute type sorters are used for specific products since the tube has a unique channel design for materials based on the criteria mentioned above.
Chute-type grain sorters have higher capacities and are cheaper than belt-type sorters. However, they do have one notable drawback. The vertical movement of material in chutes results in friction and collisions, thus affecting the ratio of broken products.
Chute type grain sorters are used to sort rice, corn, wheat, sorghum, millet, oats, quinoa, barley, buckwheat, soybeans, cardamom, some seeds, and various types of beans.
It’s worth noting that multilayer color sorters employ both belt type and chute type technologies in one machine. These types of color sorters are used to sort different varieties of tea.
There are multiple aspects regarding the cost of purchasing a grain color sorter from China. Depending on your jurisdiction, you have the actual product price, the shipping costs, import declaration fees, and other taxes.
For shipping costs, you have to contact your chosen vendor for the details. Lower shipping costs or free shipping are always a plus. For import duties, you have to visit the official website of the relevant authority in your jurisdiction.
The price of color grain sorters varied considerably. The product prices factor in certain aspects, including size, accessories/features, sophistication, and functionality. From most B2B sources, on the lowest end, small and simpler grain sorters cost around $8,000-$16,000.
On the higher end, the cost of advanced, multi-use, feature-packed industrial grain sorters can exceed $50,000. Note that these are rough approximations. The price may vary significantly based on the factors mentioned above and your product specifications.
Yes. Most local stores can easily obtain the spare parts of the different grain sorters, including CCD cameras, chipsets, lighting, ejectors, chute, and valves. You can also source spare parts from online stores.
Yes, you can purchase one sorting machine. We supply the machines based on a per-piece model.
We have a dedicated crew ready to visit your processing plant to ensure proper setup and calibration. We also provide free on-site repair and maintenance services within your warranty period, as well as extra easily worn components with every grain sorting machine. We also offer full-scale technical support.
We pride ourselves on being a trustable supplier for quality grain processing solutions. To this end, we offer a quality warranty of 2 years. If any issues arise within the warranty period, we can deliver spare parts for replacement within 24 hours. Our professional on-site repair services are free.
Shipping goods internationally takes time. For instance, shipping from China to the West Coast and East Coast of the United States takes about 14 days and 30 days, respectively. It can take up to 2 months for other locations around the globe.
Also, it can take an additional seven days when you factor in documentation, customs clearance, terminal handling, and inland travel. Generally, it is advisable to place your order at least three months before you need the goods at your door.
Color sorting is crucial in today’s food processing industries to ensure the best quality of bulk products and ensure you adhere to strict health and hygiene requirements for end products. Employing top-of-the-line grain sorters like Skysorter will improve your factory productivity, lower your operational costs, saves time, and increase profitability as well.
The information provided in this definitive guide will help you make the right decisions for your food processing lines when purchasing a grain sorting machine.
As a trustable supplier for color sorting & grain processing turn-key solultions in China . Skysorter provide rennovative machinerys with fast delivery , affordable price and 2-year quality warranty . We are committed to helping global users to improve efficiency, save costs and optimal solutions.
