Fast, Accurate, and AI-Powered Toxin Removal for Safer Grains
Our aflatoxin detection machine combines fluorescence spectroscopy and deep learning to identify and remove contaminated corn in bulk. Ensure compliance, protect brand reputation, and prioritize consumer safety effortlessly.
Our specialized UV light and hyperspectral imaging detect even faint toxin traces. Achieve compliance with global safety standards effortlessly
Skysorter’s deep learning technology distinguishes toxin patterns with 99.9% accuracy, minimizing false rejects and maximizing yield.
Scale operations seamlessly with industry-leading capacity—ideal for grain traders and feed processors.
Aflatoxin contamination threatens both your corn’s safety and your business reputation. Manual sampling and basic sorting methods often miss hidden toxins, but our AI-powered aflatoxin detection machine solves this with a three-step defense: precision detection, intelligent analysis, and industrial-speed sorting – all in one compact system.
The process begins as corn kernels pass under custom UV-A LEDs (365nm wavelength), causing aflatoxin molecules to emit a faint blue-green fluorescence. Our military-grade hyperspectral camera detects this glow with unmatched sensitivity – identifying toxin levels as low as 0.5ppb, ten times below the EU’s strict 5ppb limit. This extreme accuracy catches early-stage mold growth that traditional NIR-based systems overlook.
Every captured image is instantly analyzed by our Deep Learning Module, trained on over 2 million contaminated corn samples worldwide. Unlike rigid algorithms, this AI adapts to your specific corn type – whether it’s high-moisture Brazilian kernels or thick-husked Midwest varieties – achieving 99.9% sorting accuracy while minimizing false rejects. Contaminated grains are ejected within 0.15 seconds by 128 micro-pneumatic nozzles, processing 12 tons/hour without slowing operations. To put this in perspective: one machine cleans a truckload (24 tons) in 2 hours versus 8+ hours for lab testing.
But speed means nothing without reliability. We’ve engineered the system for 24/7 grain elevator demands: hermetically sealed optics resist dust, self-cleaning UV filters prevent starch buildup, and cloud software logs every kernel sorted for compliance reports.
For feed producers, it’s insurance against livestock illness; for grain traders, it’s access to regulated markets. With recall costs often exceeding 12x the machine’s price, this isn’t just equipment – it’s your strategic shield in global food trade.
Wondering how we tackle aflatoxin? Our machine uses fluorescence spectroscopy to spot contaminated corn. When corn passes under UV light, aflatoxin glows in a unique way. Our hyperspectral camera catches this glow, and deep learning tech analyzes it fast. Healthy corn stays; tainted corn gets removed with precise air nozzles. It also sorts by color, so you get consistent, high-quality batches. This process happens in seconds, handling up to 12 tons per hour. It’s simple, reliable, and built for bulk jobs like grain trading or feed production. You get peace of mind knowing your corn is safe and market-ready, all with one machine.
Every operation is different. That’s why we tweak our machine to match your corn processing goals. From settings to output, it’s built for you. This flexibility means better results, less hassle, and a machine that grows with your business. You’re not just buying tech—you’re getting a solution.
Our aflatoxin detection machine improves accuracy automatically by updating its toxin pattern library—no manual upgrades needed, and Zero Downtime Guaranteed .
Top grain processors globally rely on our machines. Why? Because they deliver consistent, safe results every time. Our track record proves you can count on us. Join the leaders who trust our tech to protect their products and reputation.
Our machine cuts waste and skips harsh chemicals. It uses smart tech to sort corn cleanly and save energy. You get safe corn while keeping your operation eco-friendly. It’s a win for your business and the environment—sustainability made simple.
The following parameters are for reference only and may vary depending on the specific model. Please feel free to contact us for more detailed information.
Contact us to talk about your needs. We’ll listen and suggest the best setup for your corn processing. It’s a quick call to get things rolling
We’ll customize your machine based on our chat. Choose features and settings that fit your goals. You get a machine tailored just for you.
We’ll send you a clear quote with costs and timelines for you to make a decision. Once every details is confirmed, confirm your order with us and deposit, we’ll start production for you .
Before shipping, we inpect your machine and test it seriously. Every unit meets our high standards before it leaves, so you know it’s ready to perform.
Your mill arrives safely in waterproof packaging and fumigation-free wooden crates. We use sea freight for most shipments or air delivery for faster needs. Track your order anytime with simple email updates or by the B/L No.
Unbox and set up your mill using our clear video guides (in your language). Need help? Chat with our experts online for free—they’ll answer questions and fix issues in 1 hour. Start making feed the same day you receive the machine.
Aflatoxin is a harmful toxin from mold in corn. It can make people sick, even causing cancer. Our machine removes it, keeping your corn safe.
It cuts aflatoxin by over 90% in one pass. That’s top-level accuracy, ensuring your corn meets safety rules easily.
Yes, it’s made for corn and wheat but can adapt to similar grains. Ask us about customizing it for your needs.
Up to 12 tons per hour. It’s perfect for big operations like grain trading or feed production without slowing you down.
It learns from your corn over time, improving how it spots and sorts toxins. You get better results as it adapts.
Not at all. The controls are simple, and you see results live. Anyone on your team can run it with ease.
Yes, we customize it for you. Tell us what you need, and we’ll make it fit your operation perfectly.
It uses UV light to make aflatoxin glow, then a camera and smart tech sort it out fast and accurately.
It’s 2 years, covering parts and labor. If something breaks, we fix it quick so you’re never stuck.
UV detects 10x weaker toxin signals than NIR, critical for early-stage contamination. Fluorescence spectroscopy specifically targets aflatoxins, unlike NIR which struggles to distinguish toxins from natural grain discolorations.
As a trustable supplier for color sorting & grain processing turn-key solultions in China . Skysorter provide rennovative machinerys with fast delivery , affordable price and 2-year quality warranty . We are committed to helping global users to improve efficiency, save costs and optimal solutions.